SUNDEX PROCESS ENGINEERS PVT LTD

Corporate

The raw material used for Derivatives are generally natural oils and fats both of vegetable and animal origin. Sundex Process Engineers Pvt. Ltd. has an expertise in designing both batch and Continuous, Low and High Pressure Fat Splitting Units that ensure higher splitting efficiency coupled with a very effective heat recovery system to provide total fat splitting, fatty acid distillation, sweet water concentration and glycerine distillation to get pharmaceutical grade glycerine. The plant, constructed put of stainless steel is mostly automated with international technology, minimising energy consumption. These plants are built with simplified operations and maintenance. Plant Capacity: 20TPD – 50TPD The Oleochemical Splitting plant comprises of the following steps: • Raw material Drying and Degassing • Pre-heating • Splitting • Fat separation • Sweet water concentration • Glycerin distillation and bleaching Features – Energy efficient process – Continuous process operations – Oil residue reduction – Based on Solvent Extraction – Consumption of process water along with Waste Heat Recovery Systems – Robust design – High quality stainless steel – Equipped with Zero Discharge Effluent Evaporation System – Fool-proof solvent recovery system from Vent gases that help protect the environment – Automated operations – Customised designs – Efficient plant performance

Vegetable Oil is obtained from a variety of seeds, grains and nuts through refining to make them ready for consumption. Crude oils and fats may contain unwanted constituents such as phosphatides, free fatty acids and pro-oxidants which must be removed before consumption. Through a Physical or Chemical refinery, these impurities are removed. The refining process is followed by filtration from various impurities, odour and sticky pigments giving it a uniform colour. Sundex Process Engineers Pvt. Ltd. provides plants ranging from batch to fully continuous units involving Continuous Degumming and Neutralising, Continuous Bleaching and Continuous Deodorising. Plant Capacity: 30TPD – 3000 TPD The Vegetable Oil Refining process comprises of the following steps: Neutralising/ Degumming Bleaching Dewaxing Deodorising Winterisation Fractionation Features Energy efficient processes Consumption of Process Water along with Waste Heat Recovery Systems Equipped with Zero Discharge Effluent Evaporation System High flow rate process Robust design Experienced engineers Customised design Efficient plant performance Optimum consumption of chemicals Continuous operations and automated loading process Energy efficient Desolventising toaster Advanced process control system Consistent product quality and output

Biodiesel is a renewable, biodegradable fuel manufactured domestically from vegetable oils, animal fats, or recycled restaurant grease. Biodiesel meets both the biomass-based diesel and overall advanced biofuel requirement of the Renewable Fuel Standard. Biodiesel is a liquid fuel often referred to as B100 or neat biodiesel in its pure, unblended form. Like petroleum diesel, biodiesel is used to fuel compression-ignition engines. See the table for biodiesel’s physical characteristics. Biodiesel performance in cold weather depends on the blend of biodiesel, the feedstock, and the petroleum diesel characteristics. In general, blends with smaller percentages of biodiesel perform better in cold temperatures. Typically, regular No. 2 diesel and B5 perform about the same in cold weather. Both biodiesel and No. 2 diesel have some compounds that crystallize in very cold temperatures. In winter weather, fuel blenders and suppliers combat crystallization by adding a cold flow improver. For the best cold weather performance, users should work with their fuel provider to ensure the blend is appropriate.

Sundex Process Engineer Pvt. Ltd. is a leading manufacturer and supplier of Pressure Leaf and Miscella filters. We handle the entire manufacturing, construction and installation management along with the supply of equipment, site supervision and management of construction and installation activities, monitoring and expediting as PERT chart/ CPM techniques. Plant Capacity: 1 sq. m – 180 sq. m Features: Lower maintenance cost Negligible oil loss in filter cloth Ease of operation Robust yet simple construction Closed system set up Minimal utility loss in cake drying process Recovery of catalysts like Platinum, Nickel, Palladium Removal of bleaching earth in vegetable oil plants Filtration polishing of all types Permanent candle with replaceable filter medium Minimal turn around time Safe and hygienic operation

The high pressure extraction using Super-critical gases. The extraction is based on the principle that substance dissolve at much higher rate in super-critical gases than would normally be expected at a given vapour pressure. carbon dioxide has proven to be one of the best super-critical  gases for this purpose.
Super Critical Extraction process demands equipments of special construction with sophisticated closing and locking arrangement as the entire process is carried out at an exorbitant pressure of 4500 pounds / sq. inch and above. Sundex Process Engineers Pvt. Ltd. is a leading manufacturer of Super Critical Fluid Extraction plants. The processes are carried out by solvent above its critical pressure and temperature.
Plant Capacity: 50 Litres per batch – 300 Litres per batch

Applications:

• Spice extracts (Oil and Oleoresin)
• Powder Lecithin (Edible oil)
• Natural Food Colours
• Food Preservatives (Antioxidants)
• Herbal Medicines ( Nutraceuticals)
• Natural Pesticides ( E.G. Neem)
• Decaffeination (Coffee and Tea)
• Hop Extracts (Bitter)
• Deoiling of Fast Foods
• Cholesterol-free Food Products
• Nicotine products
• Flavours and Fragrances
• Extraction of Essential Oils